Success Stories

Challenge:

Multiple blind spots identified in dense gas detection coverage

Solution:

AI-powered analysis identified optimal placement locations based on gas dispersion patterns and facility layout

Results:

• Eliminated 100% of identified blind spots
• Reduced detector count by 15% while improving coverage
• +2 more results

Challenge:

Existing system failed to meet SIL 2 requirements for critical safety functions

Solution:

Comprehensive system redesign with SIL-certified components and proper architecture

Results:

• Achieved SIL 2 certification
• Reduced PFD to 10⁻³ range
• +2 more results

Challenge:

False alarms from ambient light sources affecting UV flame detectors

Solution:

Upgraded to combination UV/IR detectors with advanced discrimination algorithms

Results:

• 99% reduction in false alarms
• Faster detection response time
• +2 more results

Challenge:

Point detectors insufficient for large area coverage around tank farm

Solution:

Implemented open path IR detection system for perimeter monitoring

Results:

• Coverage of 500m perimeter with 8 detector pairs
• Detects gas clouds before reaching facility
• +2 more results

Challenge:

Frequent false alarms disrupting operations without improving safety

Solution:

Comprehensive analysis of gas dispersion patterns and optimized alarm thresholds

Results:

• 80% reduction in false alarms
• Maintained safety integrity
• +2 more results

Challenge:

Proper detection of dense LNG vapor clouds requiring ground-level placement

Solution:

Strategic placement based on dense gas dispersion modeling and terrain analysis

Results:

• Optimal detector height placement
• Detection of gas clouds before entering structures
• +2 more results